ASD Facility Hazard Analysis

Facility: Building 412

Equipment	Hazards	Engineered Controls	Electrical Safety Training References	Electrical Safety Procedures	Mechanical Safety Training References	Mechanical Safety Procedures	Radiological, Environmental & Chemical Training References	Radiological, Environmental & Chemical Procedures	Additional Safety Tool References
DC Power Supplies	DC voltages < 300 Volts DC currents < 500 Amps AC voltages < 600 Volts Lifting < 350 lbs	Supplies mounted in relay racks Rack doors locked or bolted closed Power source signage 120/208/480 VAC covered Lifting fixture Emergency stop buttons Flashing strobes LOTO	1, 7	2502-00005 2502-00006 2502-00007 2502-00008 2502-00010 250201-00028 250202-00001 2502-00006 2502-00007 250206-00007 2202-00006 2202-00009 250203-00006 250204-00002 250205-00004 250205-00005 31020101-00025 2202-00006 2302-00007 2302-00008 Power Supplies Hot Work Permits	6, 7	NA	NA	NA	A ASD108/400
Pulsed Power Supplies	High voltages High currents Stored energy Fans	Supplies built in NEMA enclosures Rack doors locked or bolted closed and interlocked Emergency stop buttons Power source signage Hi voltage signage 120 VAC covered Caps are shorted automatically Shorting sticks Fan blade covers LOTO	1, 7	2202-00011 2502-00006 2502-00008 250206-00007 250207-00046 250207-00047 31020101-00025 2202-00005 2202-00011 220205-00002 Power Supplies Hot Work Permits	6, 7	NA	NA	NA	A ASD108/400
Ramped DC Power Supplies	DC voltages < 2000 Volts DC currents < 1000 Amps AC voltages < 600 Volts	Supplies built in NEMA enclosures Doors locked and interlocked Power source signage 120/208/480 VAC covered Emergency stop buttons Flashing strobes LOTO	1, 7	2202-00008 2202-00008 220201-00018 220202-00008 220203-00009 220209-00057 31020101-00025 Power Supplies Hot Work Permits	6, 7	NA	NA	NA	A ASD108/400
Interlock Relay Racks	AC voltages < 200 Volts	120 VAC covered Power source signage	1, 7	Power Supplies Hot Work Permit	6, 7	NA	NA	NA	A ASD108/400
GESPAC Power Supply Control Units	120 VAC Fans	Fan blades covered	1, 7	Power Supplies Hot Work Permit	6, 7	NA	NA	NA	A ASD108/400
Pulsed Magnet Test cage	High voltages High current 480 VAC 120 VAC Noise Water pressures 100 to 150 PSIG Magnetic fields	Locked cage Red safety fence LOTO Warning lights Signage Grounding stick	NA	Power Supplies Hot Work Permits	6, 7	NA	NA	NA	A ASD108/400
Radioactive Material Storage Cage "Hot Cage"	Radiation exposure	Locked cage Log book Controlled area signage TLD	NA	NA	NA	NA	NA	NA	A ASD108/400
Secondary Process Water Systems	Water pressure to 150 PSIG 480 VAC 120 VAC Noise Rotating machinery Standing water	Process control interlocks LOTO Guards	NA	7-00302 7-00322 7-00511	NA	7-00302 7-00322 7-00511	NA	NA	A ASD108/400
Johnson Controls	120 VAC	LOTO	NA	NA	NA	NA	NA	NA	A ASD108/400
Fund, 1 kW Drivers in PAR Hallway	40 V DC 120 VAC 208 VAC RF radiation potential	All voltages above 40 V are shielded Grounding stick permanently installed Radiation potential is confined by mechanical means (bolted enclosure)	1 Weekly RF Group cross-training	NA	6	NA	NA	NA	A,B ASD108/400
RF Racks in B107: Rack #11, 12, 14, 15, 17	120 VAC 208 VAC Internally exposed 13V @ 45 A and 5 V @ 20 A (tuner I3)	All voltages above 40 V are shielded internally	1 Weekly RF Group cross-training	NA	6	NA	NA	NA	A ASD108/400
Crown Amplifier Rack in PAR Hallway	120 VAC 208 VAC 2 EMS PWR supplies 40 V @ 10 A exposed internally Tuner currents 5V @ 20 A exposed internally	All voltages above 40 V are shielded internally	1 Weekly RF Group cross-traiing	NA	6	NA	NA	NA	A, B ASD108/400
Fund. PAR Tube Amplifiers (located in PAR Hallway)	RF radiation potential Internally exposed high voltages	Grounding stick ACIS interlock Front/back door interlock RF radiation potential is contained by locked cabinet and mechanically bolted	1 Weekly RF Group cross-training	2504-00003 (Lockout/ Tagout Procedure)	6	NA	NA	NA	A, B ASD108/400
Harmonic PAR Tube Amplifiers (located in PAR hallway in cage across from Bldg. 412 shop)	RF radiation potential Internally exposed high voltages	Grounding stick ACIS interlock Back door interlock RF radiation potential is contained by locked cabinet and mechanically bolted	1 Weekly RF Group cross-training	2504-00003 (Lockout/ Tagout Procedues)	6	PPE	NA	NA	A, B ASD108/400
B101 to B109 Labs. and PAR/Linac Cage Across from Shop	Hand tools Cleaning solvents Lifting heavy items	Chemical storage cabinets Hand tools use GFI power cords Carts and dollies for heavy items	1 Weekly RF Group cross-training	NA	6	NA	NA	NA	A ASD108/400
Shop Equip.: Drill Press Grinder Belt Sander Band Saw Lathe Brake Shear Punch Welder Air Cleaner Fan Compressor Hand Tools	Electrical if equipt. used improperly Physical, pinching, cutting, poking, etc. Compressed cases Machine tool hazard from equip. while operating	Locked doors Warning signs Electrical interlocks Machine shielding Limited access	1	NA	6	NA	NA	NA	A ASD108/400
Ion Pump Power Supplies (B107)	6000 V	NA	ASD125 ESH114 ESH371	1110-00072	NA	NA	NA	NA	A ASD108/400
Ion Gauge Power Supplies (B107)	600 V	NA	ASD125 ESH114 ESH371	1110-00072	NA	NA	NA	NA	A ASD108/400
Radioactive Material Storage Cage "Hot Cage"	Radiation exposure	Locked cage Log book Controlled area signage TLD	NA	NA	NA	NA	2, 3	NA	A, C ASD108/400
Secondary Process Water System	Water pressure to 150 psig 480 VAC 120 VAC Noise Rotating machinery Standing water	Process control interlocks LOTO Guards	1	NA	6, 7, 8	7-00302 7-00322 7-00511	NA	NA	A ASD108/400
Johnson Controls	120 VAC	LOTO	1	NA	6, 7	NA	NA	NA	A, C ASD108/400
Magnets	High voltage Fire	Fencing/signage Breakers (PS Group responsibility) Fire extinguishers; 2 visible from inside cage	1	NA	6	NA	2	NA	A ASD108/400
PAR Mezzanine Photon Monitor Racks/Optics Tables	Electric shock Fire Overhead obstructions	Breakers 2 fire extinguishers in cross corridor Softeners Visual warnings (no hard hat requirement)	1	NA	6	NA	2	NA	A ASD108/400
B102 Racks 4, 5, 6, 7, 8, 9 10	Fire Shock RF	Breakers labeled RF amp outputs labeled Fire extinguisher in cage 30 feet outside door Sprinklers	1	220504-00046	6	NA	2 Physical agents training	NA	A ASD108/400

REFERENCES:

Training:

(1)	ESH114 Lockout/Tagout ASD125 APS LOTO ESH371 Electrical Safety - General ESH195 PPE ESH141 Hand and Power Tools
(2)	ESH707 Accelerator Worker ESH738 GERT
(3)	ESH196 Hazard Communication ESH376 or 456 Chemical Waste
(4)	ASDSF6 ESH707 Accelerator Worker ESH738 GERT
(5)	ESH170 OHSA Lead Standard ESH196 Hazard Communication ESH195 PPE ESH141 Hand and Power Tools
(6)	ESH195 PPE ESH141 Hand and Power Tools
(7)	Informal OJT
(8)	Formal OJT

Management Tools:

(A)	ANL-E ESH Manual SMART
(B)	APS-SAD APS-CO
(C)	Waste Handling Procedure Manual